Industrial Stainless Steel Thin Film Distillation System for Continuous Molecular Distillation
The Ai TS-6 Stainless Steel Thin Film Distillation System is a high-performance wiped film / thin film molecular distillation system engineered for continuous separation and purification of heat-sensitive compounds under high vacuum conditions.
Continuous distillation is a separation process in which a liquid mixture is continuously fed into a system while separated fractions are removed simultaneously as output streams. During distillation, the mixture is partially separated into fractions based on differences in volatility through controlled evaporation and condensation.
This process typically produces two primary outputs:
• A distillate fraction, consisting of volatile components condensed after evaporation
• A residue or bottoms fraction, containing heavier compounds that remain after evaporation
The TS-6 thin film evaporator spreads the feed material into a uniform thin film across a heated stainless steel evaporator surface using precision PTFE wiping rollers or blades, enabling efficient evaporation while minimizing thermal degradation.
With a throughput capacity of 3L–8L per hour, the TS-6 is ideal for pharmaceutical processing, cannabinoid distillation, essential oil purification, fine chemical production, and laboratory-scale molecular distillation applications.
Pricing includes professional on-site installation within the contiguous United States, ensuring proper system setup and safe operation.
Key Features of the Ai TS-6 Stainless Steel Thin Film Distillation System
High-Efficiency Jacketed Evaporator
The jacketed stainless steel evaporator body improves heat transfer efficiency while protecting users from high surface temperatures.
Precision Thin Film Wiping System
High-precision PTFE rollers or wiping blades distribute material evenly across the heated surface to maximize evaporation efficiency and reduce residue buildup.
Magnetic Coupling Motor Drive
The magnetic coupling drive system eliminates shaft seals and enables extremely high vacuum performance while preventing leaks.
Stainless Steel Construction
Constructed from high-grade stainless steel with food-grade Viton gaskets for exceptional corrosion resistance and durability.
Redesigned Residue Drain System
Improved drain port with sight glass allows easy inspection, cleaning, and maintenance.
Jacketed Feeding System
Low-placed jacketed feeding flask and heated feed tubing simplify operation and maintenance while maintaining optimal fluid temperatures.
High Vacuum Diffusion Pump System
Equipped with Agilent diffusion pump and high-vacuum gauge to maintain optimal molecular distillation conditions.
Heavy-Duty Stainless Steel Frame
Mounted on a durable stainless steel frame with swivel casters and leveling feet for stability and mobility.
Pre-Installed Tubing and Ports
Cooling and heating tubing are pre-installed with M16 connections and directional labels for simplified installation.
Installation Included
Professional on-site installation within the contiguous 48 United States is included with the purchase price.
Typical Applications
The TS-6 Thin Film Distillation System is commonly used for:
-
Cannabinoid distillation
-
Pharmaceutical purification
-
Essential oil processing
-
Botanical extraction refinement
-
Fine chemical distillation
-
Heat-sensitive compound separation
-
Molecular distillation research
Important Safety Guidelines
⚠ Always follow proper operating procedures when using molecular distillation systems.
• Never fill heater or chiller reservoirs with water — always use recommended thermal fluids
• Leave adequate space in reservoirs to allow thermal fluid expansion
• Keep vacuum passages or drain valves open during heating cycles
• Ensure vacuum pump oil and diffusion pump fluid are clean and within operational limits
Cold traps should only be used with:
-
Dry ice
-
A cold finger chiller such as IP-80 or TC100/TC100E
Always wear proper PPE when handling dry ice.
Technical Specifications
Model
TS-6
Throughput Capacity
3L – 8L per hour
(depending on material and processing conditions)
Main Evaporator
Evaporating area:
~2,500 cm²
Material:
Stainless steel
Fluid jacket volume:
~3.5L
Heated circulator:
-
3kW heater
-
Maximum operating temperature 300°C
Main Condenser
Condensing area:
~2,500 cm²
Material:
Stainless steel
Style:
Straight column condenser
Fluid jacket volume:
~2L
Cooling/heated circulator:
-
2kW heater
-
Operating temperature -20°C to 100°C
Wiping System
Style:
Roller or wiper
Material:
PTFE
Motor:
-
Speed adjustable
-
Magnetic coupling drive
Motor controller:
DELTA
Cold Trap System
Material:
Stainless steel
Depth:
16 inches
Quantity:
Two cold traps
Immersion cooler options:
-
PolyScience IP80 (-80°C)
-
Huber TC100 (-100°C)
Receiving flask volume:
1L
Feeding System
Gear Pump:
-
Maximum speed 20L/hr
-
2.4 mL per revolution
-
135 rpm
-
Adjustable flow rate
Material:
Stainless steel with Viton gaskets
Feeding flask:
-
10L jacketed glass flask
-
Refillable during operation
-
Jacket volume ~4L
Heated circulator:
-
2kW heater
-
Maximum operating temperature 200°C
Heating controller:
OMRON
Tubing:
Heated and insulated stainless steel tubing
Distillate Discharge System
Gear Pump (Distillate Side):
-
Maximum speed 10L/hr
-
1.2 mL per revolution
-
Adjustable flow rate
Material:
Stainless steel with Viton gaskets
Sight glass:
Front inspection window with quick-release clamp
Heating system:
-
Heated tubing
-
2kW heater
-
Omron controller
Recommended fluid temperature:
80°C – 120°C
Residue Discharge System
Receiving flask:
10L stainless steel
Material:
316L stainless steel with borosilicate sight glass
Drain passage:
Heated
Heating:
Heated tape
Controller:
Omron
Recommended thermal fluid temperature:
80°C – 120°C
Vacuum System
Vacuum pump:
Welch CRVPro 30
-
22 CFM
-
Includes oil mist filter
Diffusion pump:
Agilent AX-65
Vacuum gauge:
Agilent PCG-750 Pirani Capacitance Diaphragm Gauge
Vacuum manifold:
Stainless steel with valves and KF fittings
Sealing System
All seals constructed from food-grade Viton gaskets
Electrical Control Cabinet
Includes:
-
Wiper motor controller
-
Two gear pump controllers
-
Distillate discharge heater controller
-
Residue discharge heater controller
-
Main power switch
-
Vacuum pump switch
-
Diffusion pump switch
Mounting Frame
Heavy-duty stainless steel frame with swivel casters and leveling feet
Electrical Requirements
230V ±5V
Single phase
60Hz
(50Hz option available for Europe and Asia)
Dimensions & Weight
Unit dimensions:
94 × 25 × 81 in
Unit weight:
1270 lbs
Shipping Information
Crate:
92 × 31 × 81 in – 1197 lbs
Pallet:
40 × 48 × 42 in – 450 lbs
Compliance
ETL tested to UL and CSA standards
Included Equipment
Heating & Cooling Systems
-
Huber KISS 205B heater/chiller
-
Huber CC-308B Pilot ONE heater
-
Minichiller 600-H chiller/heater
Vacuum System
-
Welch CRVPro 30 vacuum pump
-
Agilent AX-65 diffusion pump
-
Agilent PCG-750 vacuum gauge
Distillation Components
-
TS-6 Stainless Steel Thin Film Evaporator
-
Two cold traps
-
Two gear pumps
-
Stainless steel vacuum manifold
Additional Accessories
-
DURATHERM thermal transfer fluid (2 × 5-gallon)
-
Antifreeze (3 × 1-gallon)
-
Cold trap collection flasks
-
Viton gasket sets
-
Needle valve
-
KF25 ball valve
-
KF fittings and tubing
-
Stainless steel receiving flasks
-
Flask clamps
-
Scissor jack
-
User manual
Warranty
1 Year Manufacturer Warranty