Description
The Across International R100ex Explosion-Proof Jacketed Glass Reactor is designed for large-scale synthetic reactions in hazardous laboratory environments where flammable solvents are present. This reactor system allows precise control of temperature, vacuum pressure, and stirring speed, making it ideal for chemical synthesis, cannabis extraction processing, pharmaceutical production, solvent recovery, and pilot-scale manufacturing.
The R100ex system features explosion-proof motor, controller, and electrical power management components manufactured in the USA, and is PSI peer reviewed for use in Class 1 Division 1 (C1D1) hazardous environments.
Constructed from high borosilicate glass 3.3 with solvent-resistant PTFE sealing components and mounted on a heavy-duty stainless steel frame, this reactor delivers reliable performance for demanding laboratory and industrial applications.
What Does Explosion-Proof Mean?
Explosion-proof equipment is designed to prevent sparks or internal explosions from igniting flammable gases or vapors in the surrounding environment.
Explosion-proof enclosures are engineered to:
• Contain explosions originating inside the enclosure
• Prevent sparks or flashes from igniting surrounding vapors or gases
• Maintain safe external surface temperatures that will not ignite flammable atmospheres
Explosion-proof does not mean the equipment can withstand an external explosion. Instead, it ensures internal sparks or ignition sources cannot trigger a larger explosion in hazardous environments.
Key Features
Explosion-Proof Electrical System
The R100ex includes explosion-proof components specifically designed for hazardous environments.
Explosion-Proof Components
• Explosion-proof motor – 1 HP (750 watts)
• Explosion-proof controller and enclosure
• Explosion-proof power connection and cable management
Manufactured in the United States.
C1D1 Hazardous Environment Compatible
The reactor is PSI peer reviewed for use in Class 1 Division 1 environments, making it suitable for facilities processing flammable solvents.
Compatible solvents include:
• Ethanol
• Pentane
• Hexane
• Heptane
• Isopropyl alcohol
• Acetone
• Methanol
Thermal Insulation Jacket Included
Each reactor includes a custom thermal insulation jacket with viewing window, designed specifically for Ai glass reactors.
Benefits include:
• Extends recirculating chiller lifespan
• Enables lower temperature operation
• Reduces energy consumption
• Allows clear observation of reaction material
High-Quality Borosilicate Glass Construction
All glass components are manufactured from high borosilicate glass 3.3, providing:
• Excellent chemical resistance
• High thermal shock resistance
• Long service life in laboratory environments
High-Torque Stirring System
The reactor features a 304 stainless steel agitator with PTFE coating designed for mixing viscous materials.
Features include:
• Adjustable stirring speeds
• High torque mixing capability
• Patented PTFE stirring rod bearing for quiet operation
• Optional multi-layer stirring blades available
High-Efficiency Condenser System
The integrated condenser allows efficient vapor condensation and solvent recovery.
• Dual cooling coils
• Large condenser surface area
• Vacuum connection for controlled reactions
Heavy-Duty Stainless Steel Support Frame
The reactor is mounted on a reinforced stainless steel frame with lockable casters for mobility and stability.
The glass vessel and frame ship pre-assembled for easier installation.
Reactor Specifications
Main Vessel Capacity
• 100 liters (26 gallons)
Fluid Jacket Capacity
• 30 liters (8 gallons)
Glass Material
• High borosilicate glass 3.3
Agitator
• 304 stainless steel with PTFE coating
Sealing Gaskets
• PTFE
Temperature & Vacuum Performance
Glass Vessel Temperature Range
• -80°C to +200°C
• -112°F to +400°F
Ultimate Vacuum Level
• 20 Torr
Vacuum Display
• Mechanical vacuum gauge
Maximum Jacket Pressure
• 4.4 PSI (0.03 MPa)
Electrical Requirements
Voltage
• 220V
Frequency
• 50 / 60 Hz
Phase
• Single phase
Explosion-Proof Motor
• 1 HP (750 watts)
Physical Dimensions
Unit Dimensions
• 28 × 42 × 95 inches
Drain Port Ground Clearance
• 13.5 inches
Shipping Dimensions
• 26 × 88 × 45 inches
Shipping Weight
• 460 lbs
Certifications
• PSI peer reviewed for C1D1 hazardous environments
• ETL listed to UL and CSA standards (optional)
• CE certification available
Ideal Applications
Explosion-proof jacketed reactors are commonly used for:
• Cannabis extraction laboratories
• Chemical synthesis
• Pharmaceutical production
• Solvent recovery operations
• Petrochemical research
• Hazardous laboratory environments
• Flammable solvent processing
What's Included
• Jacketed glass vessel with 7-port lid
• Heavy-duty stainless steel stand with casters
• Glass insulation jacket with viewing window
• Vertical condenser with dual cooling coils
• Glass condenser dispenser with PTFE valve
• Glass feeding funnel with PTFE valve
• Glass receiving flask with PTFE valve
• Glass bottom drain port with PTFE valve
• Glass vacuum valves (6 pieces)
• Explosion-proof controller
• Explosion-proof stirring motor and support assembly
• Explosion-proof temperature probe
• Mechanical vacuum gauge
• PTFE stirring blades with PTFE-lined stainless rod
• Insulated hoses with valves
• Stainless steel hose barb adapters
• PTFE sealing tape
• Stirring rod bearing kit
• Condenser connection kit
• Large opening feeding port kit
• Bottom drain port sealing flange
• Condenser support brackets
• Chilling fluid connectors and vacuum connector
• Allen key hardware set
• Hose clamps
• Stainless steel ball joint clamp
• Feeding funnel clamp
• Frame parts
• Zip ties
• Motor guard cup
• Motor shaft universal joint
• Explosion-proof installation guide
• User manual
Warranty
• 1 Year Manufacturer Warranty
• Lifetime US-based parts, service, and technical support
⚠️ Safety Notice
Operators must follow proper laboratory safety procedures when operating glass reaction equipment. Loose clothing, hair, or jewelry may become entangled in rotating components and cause serious injury.